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Guide to Egg Production

April 20th, 2009 arnx No comments

egg.jpgThe poultry industry is vertically integrated, which means the industry has a tremendous amount of control of their products. It is distinctly different from many other animal industries. In that egg producers own and manage nearly every aspect of their business (e.g., rearing of birds, feeding, housing, husbandry, and marketing of their product) and are capable of meticulously monitoring the entire process. Poultry producers usually do not own the primary breeding stock (i.e., the parent lines supplying their operation), these birds are purchased from primary breeders.

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Egg Production Guide

September 6th, 2007 arnx No comments

The poultry industry is vertically integrated, which means the industry has a tremendous amount of control of their products. It is distinctly different from many other animal industries. In that egg producers own and manage nearly every aspect of their business (e.g., rearing of birds, feeding, housing, husbandry, and marketing of their product) and are capable of meticulously monitoring the entire process. Poultry producers usually do not own the primary breeding stock (i.e., the parent lines supplying their operation), these birds are purchased from primary breeders.

Raising Layers (Leghorns): The purpose of this section is to provide a general overview of a typical layer cycle in terms of chick placement, vaccination schedules, lighting, heating/cooling, feeding, molting, and removal of layers. Keep in mind, there are a number of ways to rear laying hens. It would be very unlikely that any two companies rear layers exactly the same way. However, all companies use a slight variation of the typical rearing program detailed in this section. Management differences for rearing layers may be accounted for by economics (breed selected, vaccination package and decision when to molt), producer preference (breed and strain selected), and/or geography (breed selected and vaccination package).

Hatching and Placement: Egg producers purchase their layer stock (i.e., day old leghorn chick) from an egg-type hatchery. Hatcheries deliver chicks to the producer within one to two days of hatching. At arrival, chicks are either placed in typical layer pens or reared in a pullet house. At the hatchery, chicks are vaccinated according to the producer’s specifications. For details regarding a typical vaccination schedule see Table 1.

Lighting and Temperature: Lighting and temperature conditions for a typical layer production period are shown in Tables 2, and 3 respectively. For those chicks reared in layer cages, a biodegradable mat is generally placed in the pen. The mat allows chicks to better locate feed while also providing time for the chicks to slowly adjust to the wire mesh floor. Within a week, the biodegradable mat is removed or degrades into the litter pit. A single layer cage may occupy as many as fifty chicks, but as they mature, cage density is lessened. Chicks placed in pullet houses are reared on a floor covered with absorbent materials, such as pine shavings. During the first week, pullet chicks are usually beak trimmed. Pullets started on the floor remain there for approximately 10 to 15 weeks and then move to a layer facility. In either case, from chick placement through approximately 16 weeks of life, the pullets are fed according to body weight gain and/or age. The goal is to raise a strong and healthy bird that can support egg production. As noted in Table 2, daily light exposure (photoperiod) begins to increase at Week 16. This increase in light exposure triggers hens to begin laying eggs. If the laying hen has not reached proper body weight (usually 3 lbs.) by Week 18, egg production will cease very quickly, following the onset of the laying period. Hence, it is important for the young laying hen (pullet) to attain the proper body weight that will support egg production. In tandem with light manipulation, the diet is also altered in order to support egg production.

Feeding: It is assumed that layers, unlike birds raised specifically for meat, regulate their feed intake. Layers are generally reared on full feed (ad libitum). The feed is offered to birds via the chain system. The chain system transports feed into the metal feeder at precise times during the day. In general, 2 inches of feeder space is allotted per pullet and 2.5 inches or more for each adult laying hen (Animal Care Series, California Poultry Workshop, 1998). Table 4 illustrates the dietary protein and energy recommendations based on age in of typical layer. Young birds are fed a high protein diet (20 percent) during the first few weeks of life. This level continuously decreases until it reaches approximately 12 to 15 percent protein during egg production. In addition to monitoring dietary protein, producers must closely examine other ingredients. During the laying phase, lysine, methionine, calcium, and phosphorus are precisely monitored to support maximum egg production.

Egg Production: As shown in Table 2 and Table 4, producers begin to photostimulate and manipulate the diet around 18 weeks of age in order to support egg production. Minor nutrients have also been manipulated such that calcium levels in the diet are approximately five to seven times greater than phosphorus levels. When a flock (group of hens) first enters egg production, the rate of egg lay will be around 10 to 20 percent. This means that 10 to 20 percent of the hens are laying eggs at 18 to 22 weeks of age. The flock quickly reaches peak egg production (90 plus percent) around 30 to 32 weeks of age. Post-peak egg production (after 30 to 32 weeks of age) continually decreases to approximately fifty percent around 60 to 70 weeks of age. At this point an economic decision must be made by the producer; fifty percent production is near the “break-even” point for egg producers (e.g., feed cost = market price of eggs). When the flock reaches 50 percent production, producers commonly decide to molt the flock in order to achieve a higher level of egg production. As a rule of thumb, it takes approximately 10 weeks from the beginning of a molting program to be back at 50 percent production following the molt. Post-molt egg production will increase such that peak egg production reaches about 80 percent. Peak production following a molt is short-lived and the flock generally returns to 50 percent production by 100 to 110 weeks of age. Many producers (one-third to one-half) will induce a second molt, this is the same process that occurred at 60 to 70 weeks of age. The second molt is commonly dictated by the current egg prices and the availability of replacement pullets. As previously stated, once flock egg production falls below fifty percent, an economic decision is made whether to molt the birds or the hens to a spent-hen processing facility. The majority of hens are between 100 and 130 weeks of age when they reach the end of their egg production cycle. The time span between 100 and 130 weeks of age can be accounted for by management decisions. Thus hens may be molted a second time and then sent to a spent hen facility (120 to 130 weeks of age) or sent directly to a spent hen facility following the first molt (100 to 110 weeks of age). After the flock vacates the layer house, the house is stripped of all organic matter and sanitized before another flock enters the house.

Egg Collection: In layer facilities, there are two primary methods of egg collection, a) in-line facilities, and b) off-line facilities. In either case, hens lay eggs onto an angled wire floor which rolls the egg toward the front of the cage (floor angle is generally eight to ten degrees) onto a nylon belt. The belt transports eggs out of the house either to the egg processing facility or to a storage cooler. Since the processing facility and cooler remove eggs from the house, based on hourly demand, eggs may reside on the belt for as long as 12 to 14 hours, but most are collected within a few hours post-lay. The first type of layer facility is the in-line facility. In this facility, eggs move directly from the layer house to the egg processing facility. Once the eggs enter the egg processing center, within minutes to 12 to 14 hours post-lay, they are washed (detergent solution near 100o F, pH 11.0 that removes soil), visual inspected (checked for eggshell problems, cracks, and blood spots), and then graded for packaging. Following packaging, eggs are moved to a cooler room (40-45o F), where they await shipment to retail outlets. Egg producers commonly deliver eggs to retail outlets within one week of lay. The second type of layer facility is the off-line facility. This facility functions nearly identical to the in-line facility except that the eggs are transported out of the house directly to an egg cooling room. In this method, the eggs remain in the cool room for approximately two to three days, and then they are transported to an egg processing facility via a refrigerated truck. These eggs are treated identically as those from the in-line operations.

Table 1. A typical vaccination schedule for leghorns.

Week
of Vaccination
Type
of Vaccination
Day old Marek’s
15 days (1/2 dose) Infectious Bursal
20 days (1/2 dose) Infectious Bursal
25 days Bronchitis, New Castle, Infectious Bursal
(Typical Brand name Combo Vec. 30)
30 days Bronchitis, New Castle, Infectious Bursal
(Typical Brand name Combo Vec. 30)
49 days Bronchitis, New Castle, Infectious Bursal
(Typical Brand name Combo Vec. 30)
10 Weeks Fowl Pox and Laryngotracheitis (commonly
referred to as LT)
12 Week Combo Vac 30
13 Week Avian Encephalomyelitis (commonly
referred to as AE)
16 Week New Castle

Table 2. Lighting program for the leghorn

Age Amount of
Light (L) and Dark (D)
0 to 3 Days 22(L):2(D)
3 days to 1 Week 20(L):4(D)
1 to 2 Week 18(L):6(D)
2 to 3 Week 16(L):8(D)
3 to 8 Week 14.5(L):9.5(D)
9 Week 14(L):10(D)
10 Week 13.75(L):10.25(D)
11 Week 13.50(L):10.50(D)
12 Week 13.25(L):10.75(D)
13 Week 13.0(L):11.0(D)
14 Week 12.75(L):11.25(D)
15 – 17 Week 12.5(L):11.50(D)
18 Week 13.50(L):10.50(D)
19 Week 14.5(L):9.5(D)
20 Week 15(L):9(D)
21 Week 15.5(L):8.5(D)
22 Week 15.75(L):8.25(D)
23 Week 16(L):8(D)
24 Week 16.25(L):7.75(D)
25 Week throughout production cycle 16.5(L):7.5(D)

Table 3. Temperature control during a layer cycle

Week

Temperature (F)

1 90
2 85
3 80
4 75
5 70
6 throughout layer cycle 70

Table 4. General Feeding Guidelines for Layers

Nutrient

Starter

0-6 weeks

Grower

6-8 wk

Developer

8-15 wk

Pre-Layer

15-18 wk

Layer
Protein % 20.0 18.0 16.0 14.5 15.0
Met. Energy, Kcal./lb. 1325-1375 1350-1400 1375-1425 1350-1400 1300-1450

Source: http://ag.ansc.purdue.edu/; California Poultry Workshop, 1998. Animal Care Series: Egg-Type Layer Flock Care Practices, Published by the University of California, Davis, 2nd Edition; and Salisbury Manual of Poultry Diseases, 7th Edition. Salsbury Laboratories. Charles City, Iowa. Photo courtesy of student.britannica.com

Tips on Poultry Raising

July 16th, 2007 arnx No comments

Chicken broiler and egg production are the most progressive animal enterprises in the Philippines today. The poultry industry, in fact began as a backyard enterprise but has shifted to the formation of very large integrated contract farming operations.

The growth of the poultry industry in the Philippines has indeed been impressive but its problems including inefficient management and the prevalence of many destructive poultry diseases and parasites cannot be ignored.

This manual provides technology and management know-how for poultry raising which we hope present poultry raisers and prospective poultry producers may find useful in effectively managing their poultry farms and also help them realize substantial financial returns from their enterprises in this period of high production cost inputs.

CHICKEN BREEDS/STOCK TO RAISE

The following can be used as a guide in selecting the foundation stock to raise:

? Stock should only be purchased from a reliable hatchery or franchised dealer where the parent stocks as well-housed and well-managed.

? The kind of stock to buy depends upon the purpose for which it is going to be raised.

? Chicks should be free from diseases and deformities.

? Chicks should have uniform size and color and in the case of broiler chicks should not be less than 33 grams at day-old.

? For a start, a popular strain raised in the community can be selected as it is an indication of the bird’s good performance under existing farm conditions.

? For broilers, choose those that have high livability and are fast growers.

? For layers, choose those that have good egg size, high egg production and long productive life.

The following are the strains of day old chicks that are now commercially available:

Egg Type & Meat Type/Sources of Stock

1. Arbor Acres

San Miguel Foods Inc.
Population Center Bldg.
Nichols Interchange
Makati City
Tel. No.:878-4042

2. Babcock

Sarmiento Agricultural Devt. Corp.
Sarmiento Bldg. II, Pasong Tamo Ext.
Makati City
Tel. No.816-7461

3. Lohman

Console farms
Batuhan, San Miguel, Bulacan/
2 Samat St., Quezon City
Tel. No.:731-1842

4. Starbro

Universal Robina Farms
CFC Bldg. Bo. Ugong, Pasig
Metro Manila
Tel. No.: 671-8303

5. Avian

JAKA
211 Pasong Tamo
Makati City
Tel. No.: 844-7209; 845-0236

6. Avian

Swift (RFM)
2nd Floor RFM Bldg.
Pioneer St., Mandaluyong
Tel. No.: 631-8101

7. Pilch-Dekalb

General milling Corporation
E. Rodriguez avenue
Pasig, Metro manila
Tel. Nos.:8195451;671-9943

8. Avian/Hubbard

Tyson Agro Ventures
Mariano Ponce
Kaloocan City
Tel.No.: 366-5213

The following space requirements may serve as guide:

Layers

a. Day-old to four weeks – 15 sq.in./chick
b. Four to eight weeks – 30 sq. in./chick
c. Nine weeks to laying eggs – 50-60 sq.cm./bird

Broilers

a. Day-old to three weeks – 0.3sq.ft./chick
b. 3 weeks to 4 weeks – 0.5sq.ft./chick
c. 5 weeks to market age – 1.0sq.ft./bird

Recommended Minimum Feeding Space requirements:

a Day-old to 4 weeks – 2.5 to 5 cm./bird
b. 4 weeks to 8 weeks – 5 to 6.5 cm./bird
c. 9 weeks to near laying age – 7.5 to 9 cm./bird
d. Layers – 10cm./bird

Recommended Minimum Watering Space Requirements:

a. Day old to 4 weeks – 0.5 cm./bird or two 1-gal drinking fountains/100 birds

b. 4 weeks to 8 weeks – 0.6 to 1 cm./bird or two 2-gal drinking fountains/100 birds

c. 9 weeks to near laying age – 1 to 2 cm./bird or four2- gal drinking fountains/100 birds

d. layers – 2 to 2.5 cm/bird or six 2-gal drinking fountains/

Environmental factors

Birds must be protected from poor ventilation and extremes in temperature. When the land dimension allows it, the poultry houses should be constructed with their length parallel to the wind direction. This setup will expose to the wind only the southern or the northern most portion of the houses. If it were the other way around, that is, the length of the house facing south, all the pens with the birds therein would be exposed to draft and heavy rain during typhoons and bad weather.

Discarded feed sacks when available, can be utilized as win and sun breakers. Planting trees will also serve as wind breaks.

Sanitary Provisions in the Poultry House

In planning the construction, due consideration should be given to facilitate cleaning of the poultry house. Thus, in the case of brooders, the floors, sides and partitions should be detachable. This will permit their removal for thorough cleaning and disinfecting after every batch. There should have a good water drainage from the house site.

Due consideration should be given to the aspect of poultry disease prevention and control. When there is ample land area, the breeding, growing and laying houses should be reasonably spaced from one another as a health safely measure.

Provision for Easy Expansion

Consider future expansion plans. The buildings that are to be constructed should consider the setting up of additional new houses that may be needed later.

Economy of Construction

Poultry houses need not be very expensive to construct. There are many locally available cheap materials which are very common to poultry raisers like bamboo, coconut trunks, cogon, nipa and rattan. The rule is to use local materials which are very common to poultry raisers like bamboo, coconut trunks, cogon, nipa and rattan. The rule is to use local materials that are readily available.

HOUSING EQUIPMENT

1. Feeding troughs or feeders

Feeders can be placed inside or along the front of the cages. When making feeders, consider the ease in cleaning and avoidance of feed spillage. Feed spillage may be avoided by placing a metal or wooden strip along the inner mouth of the feeding trough.

2. Waterers

To facilitate cleaning the shape and size of the waterers should be semi-circular, fairly wide and supported by an adjustable bracket to permit easier adjustment. It may have a removal stopper at the drainage end to allow for easier cleaning.

For chicks, the waterers are usually one-gallon plastic jars.

The most common waterers are the plastic waterers because they do not rust therefore they will last longer.

Backyard poultry raisers usually use bamboo waterers. They are cheap but there is a great tendency for slime (lumot) to develop and oftentimes they do not last very long. They need constant changing.

Portable Catching Panels

This is usually made of either bamboo, wood or wire frames. This device comes in handy during vaccination.

Feed Carts

In a well-planned poultry house with cemented service alleys, the feed card is a handy piece of equipment which can reduce the number of hours spent in feeding the chickens. It makes the feeding less laborious and tiresome. In the absence of a feed cart a wheelbarrow will do.

POULTRY MANAGEMENT

REARING OF THE DAY-OLD CHICKS

Brooding is essential for the chicks. Brooding is the process of supplying artificial heat to the chicks from the time they are taken out from the incubators up to the time their bodies can control their heat requirements and they are covered with feathers.

The following are the basic requirements for brooding day-old chicks;

1. Sufficient Heat

? Provide sufficient artificial heat to keep chicks comfortably warm during the day or night. Avoid abrupt changes in brooder temperature during the first-two weeks of life.

? The following set of temperatures have been found to be ideal for brooding under Philippine conditions. Use this as a guide only.

Age of Chicks(weeks)/Brooding Temperature (C)

0-1 weeks – 32.2 – 35.0 C or (90-95 F)
1-2 weeks – 29.4 – 32.2 C or (85-90 F)
1-3/2-4 weeks – 26.7 – 29.4 C or(80-85 F)
Above 4 weeks – Remove the supply of heat

The behavior of the day-old chicks in the brooder can be used as guideline for the correct brooding temperature. When the temperature is hot, the chicks will pant, spread out their wings, eat less and remain inactive, move away from the source of heat and stay close to the edges of the brooder. When temperature is low, the chicks will crowd under the heater, pile up and make known their comfort loud chirping.

Adequate Light and Ventilation

? A well-lighted brooder attracts and encourages the chicks to start feeding.

? Provide sufficient ventilation to supply plenty of oxygen and facilitate the removal of carbon dioxide and excess moisture. When there is not enough ventilation, the chicks will not only be weak and in poor condition will also be more predisposed to respiratory diseases.

Ample space to avoid overcrowding

? Provide the brooder with enough space to avoid overcrowding which leads to poorly developed chicks, high mortality as well as harmful vices like toe picking, feather picking or cannibalism.

Healthy Stocks

? Select only healthy chicks, which can be easily recognized by their dry, fluffy feathers, bright eyes and alert active appearance. Avoid chicks with wet vents and dull eyes.

Correct feeding

? Provide the chicks with good quality feeds either home grown or commercially source.

? Feed the chicks intermittently rather than continuously. Research studies have shown that when using intermittent feeding chicks utilize nutrients better.

? Do not allow feed troughs to go empty longer than one to two hours.

Proper Sanitation

? Cleanliness and dryness of the brooding quarters will prevent contamination of the chicks from parasites and diseases which may be carried by previous brooded chicks.

Regularity of Care and Management

? Environment should be kept as uniform as possible. Sudden changes in surroundings cause a certain degree of stress or insecurity. Such examples are removal of brooder canopy and slamming doors of brooder houses or the presence of drafts.

? It is advisable that a regular caretaker feed the chickens following a definite schedule during the first 3 weeks of the chick’s life.

Environmental Control

Optimum house temperature for laying birds is between 18 C-29 C. Within this range, maintain a uniform house temperature when possible. Flock health and performance are highly dependent on temperature control and good ventilation. Fans may aid in keeping the birds more comfortable during hot summer months. In an environmentally-controlled houses be sure to provide for adequate air movement especially during hog weather. Evaporative cooling may be used to lower the house temperature.

? Make sure that feeds and fresh water are always available. Vitamins, minerals and antibiotic supplements may be added to the drinking water during the first few days. Consult your feed dealer.

? Always check the chicks at night before going to sleep.

? After 7 to 10 days the brooder floor mats can be removed.

? More feeders and waterers should be made available as the chicks grow.

? Vaccination against avian pest is a good measure to prevent the outbreak of the disease.

? All weak, deformed and sickly chicks should be culled right away and properly disposed of.

? The immediate burning or burying of dead birds is an important part of a good sanitation program. Use an incinerator if dealing with large numbers or bury them in the ground right away. Do not expose to flies or rats.

Rearing of the Growing Stock

? Broilers are marketed when they reach 45-60 days of age depending on strain.

? For the egg type, chicks are transferred to the growing houses or pens at 6-8 weeks old. They are kept in these quarters until they are 16-18 weeks old at which time then they are transferred to the laying house.

? Birds are given anti-stress drugs, either in the feed or in the drinking water 2-5 days before and after they are transferred to the growing houses.

? Thoroughly clean and disinfect the growing houses prior to the transfer of the growing stock. Transfer birds only during good weather.

? During hot summer days, the appetite of the birds diminishes but this may be sufficiently restored by wet mash feeding or by taking appropriate measures to lower house temperature like spraying, misting or sprinkling the roofing with water.

? Provide clean fresh drinking water at all times.

See next post for MANAGEMENT OF THE LAYER FLOCK

Source: Livestock Development Council (LDC), photo courtesy of www.bsmagri.com