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May18

How to make hand made paper from rice straw

by arnx on May 18th, 2012 at 3:05 pm
Posted In: Uncategorized

Materials:

* rice straw
* alum
* sodium hydroxide
* cheese cloth
* sodium hypochloride
* rosin size

Equipment:

mould — sieve or fine screen, strains the pulp
deckle — wooden frame, confines the pulp during sheet forming
caldron or drum — should be alkali or acid-resistant
double-decked screen box:
upper deck: 20 mesh screen bottom box
lower deck: 100 mesh screen bottom box
wooden mallet — press

Preparation of raw materials:

Separate rice stalk from the leaves and panicles. Out these into 5-7 cm. pieces and then wash with water. Pulping Boil stalks in 2.0% sodium hydroxide solution using liquor to material ratio of 10:1 for 2-3 hours or until stalks become soft. Immediately after boiling, drain the stalks and transfer these into the screened bottom box. Wash stalks thoroughly with water. Pound stalks with a wooden mallet. The screen the pulp on double-decked screen-bottom box by running pulp under high water pressure.

Bleaching:

Bleach the pulp either by single- or multi-stage bleaching process. The bleaching conditions are as follows:

Bleach solution (sodium hypochlorite)- 2%
Consistency – 10%
Duration – 15 min.
Temperature – 35-45 C
Thoroughly wash the pulp with water after each stage.

Papermaking:

1. Prior to sheet forming, allow the pulp to swell in water at 2% consistency for 30 minutes.

2. Drain the pulp and form this into balls.

3. Beat the pulp with a wooden mallet until it is free of lumps when suspended in water.

4. Transfer the beaten pulp into the paper vat.

5. Add water to the desired consistency of the slurry. If you desire thin paper, add more water; if thick paper, put less water.

6. Add paper additives: rosin size (1%) and alum (2%)

7. Dip the mould fitted in the deckle into the paper vat at an angle, straighten out and lift it to catch an amount of the solution on top of the screen.

8. Tilt the mould and deckle back and forth to the maker side and throw excess slurry back to the paper vat.

9. Shake the mould and deckle.

10. Tilt the mould again back and forth until most of the water comes out through the screen.

11. Then separate the mould from the deckle and lay it on the pieces of blotting material like cheesecloth.

12. Cover this with another piece of blotting material.

13. Pressed with a roller, slowly separate the screen from the street.

14. Lay the sheet on a plan galvanized iron, cover it with blotters and press it four times with a roller.

15. Remove the blotters and hang the sheet to dry. The handmade paper produced is creamy white, 0.43 mm. thick. It is suitable for special paper products like greeting cards, calling cards, and other novelty paper items.

Source: Technology, Vol. IX, No. 4, 1987, photo courtesy of www.ratantextiles.com

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May18

How to grow orchids in culture bottles

by arnx on May 18th, 2012 at 3:05 pm
Posted In: Agri-Business, Guides (How to's), Medium Enterprise, Small Business, Uncategorized

by Ellaine Grace L. Nagpala

Orchids are among the popular cutflowers in the world. It has become the object of attention of many cutflower growers as it captures an element of beauty through its complexities and elegantly formed sepals. Different species of orchids are used widely in flower arrangements, corsage making, and as collection specimens for the hobbyists. One orchid genus, Vanilla, is commercially important as it is used as the source of the vanilla food flavoring. Through the years, with the development of new orchid species, the world-wide demand for orchids has rocketed giving the cutflower a high market value.

As a high-value crop, orchids are seen as good source of profit in the world-wide market. In the country, during the 1970′s, several commercial nurseries were established to meet to growing demand of the domestic and international market. Key production area for orchids expanded in Laguna, Batangas, Cebu, Negros Occidnetal, Davao city, and South Cotabato.
Eventually, many important hybrids of orchids from different genera such as Vanda, Renanthera, Phalaenopsis, Vandopsis, Paphiopedilum, and Aerides were propagated through different means, including tissue culture.

Tissue and embryo culture technology

Tissue culture is the technique used in culturing plant parts that result in mass production of desirable varieties. High-value crops such as banana, garlic, and macapuno are being mass-propagated through this technique. Aside from producing a large number of planting materials in a short period of time, tissue culture is the technique utilized in producing virus-free planting material, hence, ensures the growth with minimal losses from incidence of virus-caused disease. The technique is also used in the propagation of valuable plants that do not breed true-to-type by seed propagation. This means that whatever good traits the mother plant has will also be manifested in its clones.

In essence, the technique involves the propagation of plant parts with actively dividing cells in an artificial environment where they can continuously divide and form cell clusters identical with the mother plant. Active buds, roots, stems, shoot tip, leaf/flower/fruit part, embryo and meristem are some of the plant parts (also called explants) used in micropropagation. These explants are detached from a mother plant.

Depending on what type of explants used, the technique of tissue culture can be further classified as plant culture, embryo culture, organ culture, callus culture, protoplast culture, or meristem culture.

Orchids possess minute seeds devoid of endosperm to nourish the embryo. This endosperm nourishes the embryo in the form of starch which keeps the seeds alive. With the endosperm lacking in the seeds of orchids, the embryo must be cultured in an artificial medium containing the necessary nutrients it requires for growth and development.

An underlying principle in all tissue culture techniques applies the same for all, and that is performing the technique under sterile or aseptic condition. Under aseptic conditions, microbial contamination of the culture that could cause infection is minimized. This is the first step in achieving a successful embryo culture in orchids.

The process of orchids embryo culture

The process of embryo culture can be divided into two parts: first is the preparation of the medium where the embryos will be cultured and the second is the actual culture of the embryos.

The components of the culture medium include inorganic nutrients that are essential for the plant to complete its life cycle, such as sugar, vitamins, amino acid, organic supplement such coconut water, growth regulators, agar as a gelling agent, and other supplements that are deemed necessary. In the case of orchids, the Knudson medium is being utilized as it is specially formulated for the embryo culture of orchids.

The actual embryo culture proceeds after the preparation of the medium. To achieve an aseptic condition, the inoculation chamber is disinfected by spraying 80 percent ethyl alcohol on the surface where the whole process will be performed.

An orchid pod which contains the seeds of the orchid is secured and rubbed with 95 percent ethyl alcohol for preliminary sterilization. Inside the chamber, the whole pod will be dipped in a bottle 1/3 full of 95 percent ethyl alcohol for 3 to 5 seconds with the aid of a scalpel and forceps. The pod, after being dipped in an ethyl alcohol, will be flamed at least thrice until the alcohol on the surface has evaporated. Such series of steps are performed to ensure that the surface of the pod is free from contaminants.

After the surface sterilization, the pod is sectioned on a sterile petri dish with the aid of sterile forceps. Once the pod has been opened, thousands of orchid ovule will be revealed. The ovules will be carefully scraped off from the pod with the use of scalpel and will be carefully dropped into the bottle of the culture medium. Once the ovules have settled inside, the bottle will be covered tightly with cotton plugs and will be placed in a cool and well-lighted place. Tissue culture laboratories usually have their own designated shelves for the newly cultured embryo.

Signs of successful germination in the embryo culture of orchid are when the orchid seeds start to swell and turn green. Sooner, the embryo becomes bigger and assumes the shape of a top. At this point, the structure is no longer an embryo, but a protocorm. At this stage, the protocorms are ready for reflasking. The protcorms will be transferred from one culture bottle to another with the use of a spatula. Reflasking is necessary since this will provide room for further growth and development for the protocorms. Four to eight months after reflasking, the protocorms will become bigger and ready to be planted out of the culture bottle for potting.

Just like any process, this technique requires skills in performing the media preparation and culture, and knowledge, especially on stages of development of embryo.

More orchids to come

The Philippines is home to at least 941 species of the cultivated 20,000-35,000 orchid species in the world. The diverse species of orchids in the country suggest a promising future of the orchid industry.

In 2003, orchids ranked third in terms of production volume in the country with 2,487 metric tons. Meanwhile, 1996 data on cutflowers show that orchids were being exported in Japan and Italy with a total 0.41 percent share from the other four major cutflowers exported to other countries.

The potential of the country in cutflower production development is evident with the availability of appropriate technology, particularly tissue culture. With this technology, multitudes of virus-free orchids can be propagated in no time, enabling us to respond to the high demand for orchids in the domestic and export market as well.

———-
Sources:

Naranja, LR. 2005. The Development of Sustainable Commercial Floriculture Industry in the Philippines. Country paper presented at the Seminar on the Development of Sustainable Commercial Floriculture held in Islamabad, Pakistan.
Rimando, TJ. 2001. Ornamental Horticulture: A Little Giant in the Tropics. SEAMEO Regional Center for Graduate Study and Research in Agriculture, University of the Philippines Los Baños.
Rosario, TL. 2001. Laboratory Manual in Ornamental Horticulture. University of the Philippines Los Baños.
Rosario, TL. “Cutflower production in the Philippines.” Cutflower production in Asia 1998.

└ Tags: How to grow orchids in culture bottles
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May18

How to make Activated Carbon

by arnx on May 18th, 2012 at 3:05 pm
Posted In: Guides (How to's), Medium Enterprise, Uncategorized

Activated Carbon from coconut shells, a by-product of copra processing, is a good material for activated carbon/charcoal production. Activated charcoal (charcoal activated with CO2, water vapor, or chemical compounds) made of coconut shell has advantages compared to other materials (wood, rice husk, corn cob) because of its ability to absorb color or aroma. It is used as supporting material for food and non-food industries (processing of cooking oil, sugar, and chemical matter purification). Generally, coconut production at farmer level is 1 ton/ha, with coconut shell by-products of 0.9 ton, which in turn can yield 0.36 ton of activated charcoal. Price of activated charcoal is US$440.00/ton.

 

Processing of activated charcoal
Materials and equipment:
Coconut shell
Drum or burning sink
Oven
Plastic pail
Crusher wood/iron
Draining tray
Distilled water
Sieve, 100 mesh
Methods:
a. Separate and clean coconut shell from other materials, such as coconut fiber or soil.
b. Sun dry.
c. Burn dried coconut shell at burning sink or drum at 300-500 oC for 3-5 hours.
d. Soak charcoal in chemical solution (CaCl2 or ZnCl2 25%) (Calcium Chloride or Zinc Cholride 25%) for 12-18 hours to become activated charcoal.
e. Wash charcoal with distilled/clean water.
f. Spread on tray at room temperature to be drained.
g. Dry in oven at temperature 110 oC for 3 hours.
h. Crush or refine activated charcoal with crusher wood/iron into size of 100 mesh.
i. Pack activated charcoal in plastic.

Source:www.agnet.org, photo courtesy of http://img.alibaba.com

 

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May18

Various Ways to Process Squash

by arnx on May 18th, 2012 at 3:05 pm
Posted In: Agri-Business, Guides (How to's), Medium Enterprise, Small Business, Uncategorized

We loved eating desert during fiestas, birthdays and other special occasions. Even during ordinary days we loved eating between meals, it has become a common habit among us. Squash is a good snack rich in Vitamin A and contains calcium, phosphorus and iron. This becomes attractive snacks for the young when served in different ways. Below are various ways to process squash.

SQUASH CUCHINTA

Materials:

1 cup mashed boiled squash
3/4 cup brown sugar
3/4 cup all purpose flour, shifted
1 cup water
1 teaspoon lye (dissolved)

Procedure:

1.Dissolve the sugar in water and boil, allow to cool.
2.Add the flour little by little.
3.Add the squash, keep on stirring until it becomes fine in texture.
4.Shift.
5.Add the lye, stir.
6.Put the mixture in molds, with allowance of a little space from the rim.
7.Cook in double boiler for 20 minutes.

SQUASH MAJA

Materials:

1 cup cornstarch
3 cups coconut milk (second extraction)
1 cup coconut milk (first extraction)
1½ cups squash, boiled and mashed
1/4 teaspoon vanilla

Procedure:

1. Mix cornstarch and 1 cup coconut milk (second extraction).
2. Mix the 2 cups more.
3. Add coconut milk (first extraction), squash, sugar, and vanilla. Mix thoroughly and pass through a sieve.
4. Cook over low fire, continually mixing until it becomes thick.
5. Put in molds, let cool.
6. Put “budbud” on top when served.

To prepare budbud: 1/3 cup sugar for every 1 cup coconut meal. Roast in carajay until golden brown.

SQUASH JELLY

Materials:

1 cup mashed boiled squash
1 cup mashed boiled gabi
½ cup white sugar
1/3 cup condensed milk
1/4 tsp.vanilla
2 tbsp.butter
1 tbsp.butter for lining molds

Procedure:

1. Sieve the squash and gabi until a fine paste is attained.
2. Mix them together with sugar.
3. Cook in low fire, continually stirring to prevent scorching.
4. When thick, add condensed milk and vanilla, keep on stirring until the desired consistency is attained.
5. Add the butter, keep on stirring until the surface is smooth and glossy.
6. Line the inside walls of the molds with butter, then…
7. Put the mixture in the molds.

SQUASH MACAROONS

Materials:

½ cup butter
4 eggs
1/3 cup white sugar
½ pack dessicated coconut
2 tsp.vanilla
3/4 cup grated squash

Procedure:

1. Cream the butter until light and fluffy.
2. Add the sugar gradually while stirring.
3. Add eggs one by one constantly stirring after adding each eggs.
4. Add the condensed milk.
5. Add the dessicated coconut, squash, vanilla, and mix well.
6. Put in muffin molds lined with paper or aluminum foil.
7. Cook in oven at 350°C for half an hour.

KALCOSUMAN (Squash Suman)

Materials:

½ cup malagkit rice
2 cups grated squash
1½ cups ordinary rice
1/3 cup latik
3/4 cup coconut milk (second extraction)
1½ cups sugar
banana leaves
string

Procedure:

1. Soak overnight: rice and malagkit and grind on the following day.
2. Soak the ground rice and malagkit in coconut milk until soft.
3. Add the sugar and squash.
4. Cook over low fire, constantly stirring until thick. Cool.
5. Prepare the leaves for wrapping by heating over low fire. Brush the leaves with butter.
6. Put two tablespoonful of the mixture in every wrap, put latik on top of each before closing.
7. Tie with string and cook for half an hour in a double boiler container.

Source: FNRI-DOST

KALABASA PAN DE SAL

Materials:

12% flour from squash
88% ordinary flour
yeast, salt (pinch), oil and sugar as in ordinary bread

Procedure:

1. Melt the yeast in warm water and leave it for 8-10 minutes.
2. Mix together: squash flour, ordinary flour and oil. Beat with a Hobart mixer (Speed 2) for 6 minutes while adding sugar and salt. Leave it for one-half hour.
3. Knead the dough and roll to form pieces of pandesal.
4. Put in oven and cook like ordinary bread.

Source: NSDB Completed Researches

SQUASH CORN CHIPS

Materials:

Squash Oil
Corn flour Sugar or salt
Flavoring

Procedure:

1. Peel the squash, cut into fine pieces.
2. Steam and grind.
3. Mix squash and corn flour in the following proportions:

7 parts squash (70%)
3 parts corn (30%)

4. Add flavoring and sugar (or salt).
5. Steam for 15 minutes.
6. Pass through a noodle machine at 1.2 cm.chips.
7. Dry the resulting chips on a forced draft at 65°C-70°C for 2½ hours. This will last for six weeks if packed in plastic bags and ten weeks if packed in laminated packs.

Source: R&D Completed Projects DOST
————
Source:elgu2.ncc.gov.ph, photo courtesy of www.landcareresearch.co.nz

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May18

Sure Express Worldwide Corp. (SUREX)

by arnx on May 18th, 2012 at 10:18 am
Posted In: Franchise, Guides (How to's), Uncategorized


Another franchise business is the Sure Express Worldwide Corp. (SUREX), a “one-stop business center” that offers the following services:

international and domestic courier,
cargo, freight, and mailing services,
WG&A and Cebu Pacific tickets,
Western Union money transfer,
photocopying, bookbinding, lamination, international and domestic fax and calls,
and computer rentals.

SUREX is a strategic business partner of the United States Postal Service, and can deliver in over 265 countries worldwide in 2-3 working days and offers extremely competitive rates with the highest security.

Areas open for franchise: Call
Franchise Fee: Call
Contact: Marivic Matias (VP-Franchise)
Tel: 867-8070/78/79/55 Fax: 867-8063
Website: www.sure-express.com/

Source and photo from :http://www.filfranchisers.com

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